Welding fume is one of the most commonly reported causes of occupational asthma on the SWORD database. Stainless steel welding is the best sorted with chrome as the sensitising agent, however most welders do not work with stainless steel. The precise sensitising agent for most welding asthma is unknown. The only unit set up for challenge testing with actual welding is in Helsinki. Stainless steel welders can be challenged with nebulised potassium dichromate more readily. The best way to validate occupational asthma in welders is from serial measurements of PEF at and away from work, where the exposures are always relevant (unlike artificial challenges such as potassium dichromate).
Most believe that challenge tests are not indicated for purely legal reasons, when the diagnosis is made on the balance of probabilities. A negative challenge does not exclude occupational asthma, and a positive challenge can be regarded as non-specific unless the measured exposure in the challenge chamber is less or similar to that measured at work, and suitable asthmatic controls have negative challenges.
If your patient wishes to continue as a welder (or with indirect exposure to welding fume), challenge tests may be attempted after confirming occupational asthma from serial PEF measurements to see if a particular agent can be identified which can be removed/avoided, allowing continuing employment as a welder. We have seen a number of workers exposed to personal or robotic welding fume from spot welding through zintec coated steel, where the zinc fume is the cause of occupational asthma (with positive challenges to zinc salts). The febrile reaction could suggest metal-fume fever, for which zinc fume is the commonest cause.
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Beach JR, Dennis JH, Avery AJ, Bromly CL, Ward RJ, Walters EH, Stenton SC, Hendrick DJ,
An epidemiologic investigation of asthma in welders,
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1996;154:1394-1400,
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Vandenplas O, Dargent F, Auverdin J, Boulanger J, Bossiroy J, Roosels D, Vande Weyer R,
Occupational asthma due to gas metal arc welding on mild steel,
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